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AAMM-01
and
Advantage
®
Actuator
Maintenance Manual
This manual provides installation and maintenance instructions for ADVANTAGE
®
ACTUATOR operated
diaphragm valves. If additional information is required, please contact:
ITT Industries
33 Centerville Road
Lancaster, PA 17603
(717) 509-2200
Attention: Sales Department
WARNING
ITT INDUSTRIES VALVES AND VALVE ACTUATORS ARE DESIGNED AND
MANUFACTURED USING GOOD WORKMANSHIP AND MATERIALS, AND
THEY MEET ALL APPLICABLE INDUSTRY STANDARDS. THESE VALVES ARE
AVAILABLE WITH COMPONENTS OF VARIOUS MATERIALS, AND THEY
SHOULD BE USED ONLY IN SERVICES RECOMMENDED IN OUR PRODUCT
CATALOG OR BY A COMPANY VALVE ENGINEER.
MISAPPLICATION OF THE PRODUCT MAY RESULT IN INJURIES OR PROP-
ERTY DAMAGE. A SELECTION OF VALVE COMPONENTS OF THE PROPER
MATERIAL CONSISTENT WITH THE PARTICULAR PERFORMANCE REQUIRE-
MENT, IS IMPORTANT FOR PROPER APPLICATION.
EXAMPLES OF THE MISAPPLICATION OR MISUSE OF ITT INDUSTRIES
VALVES INCLUDE USE IN AN APPLICATION IN WHICH THE PRESSURE/TEM-
PERATURE RATING IS EXCEEDED OR FAILURE TO MAINTAIN VALVES AS
RECOMMENDED.
IF VALVE EXHIBITS ANY INDICATION OF LEAKAGE, DO NOT OPERATE.
ISOLATE VALVE AND EITHER REPAIR OR REPLACE.
CONTENTS:
1.0 Advantage
®
Installation
2.0 Advantage
®
Operation & Adjustment
3.0 Advantage
®
Maintenance
4.0 Advantage
®
Accessories
4.1 Travel (Closing) Stop Adjustment
4.2 Manual Over-Ride (Open) and
Adjustable Opening Stop
4.3 Manual Over-Ride (Close) and
Adjustable Opening Stop
5.0 Switch Pack 2.0
6.0 Switch Pack 2.5
7.0 Switch Pack 3.0
8.0 Positioner
T
ABLES:
1. Fastener Torques
2. Actuator Travel and Weights
3. Actuator Internal Data
4. O-Ring Sizes
FIGURES:
1. Actuator Drawings
2. Accessories:
- Travel Stops
- Manual Over-Ride (Open) with
Adjustable Opening Stop
- Manual Over-Ride (Close) with
Adjustable Opening Stop
3. Switch Pack 2.0
3A. Switch Pack 2.5
3B. Switch Pack 3.0
4. Positioner
5. Valve Diaphragm Identification
6. PTFE Diaphragm Detail
7. Advantage Assembly & Disassembly Fixture
Pure-Flo
®
Dia-Flo
®
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - Maintenance Manual

AAMM-01andAdvantage®ActuatorMaintenance ManualThis manual provides installation and maintenance instructions for ADVANTAGE®ACTUATOR operateddiaphragm

Seite 2

10ADVANTAGE®ACTUATOR3” - 4” (SERIES 33)(DIN 80-100)QTY. REQUIRED,1 FOR REV. ACT.REVERSE ACTINGDOUBLE & DIRECTACTINGQTY. REQUIRED,1 FOR DIR. ACT.2

Seite 3

114.3.1.1 If present, the switch package must beremoved.4.3.1.2 Release any air pressure in bottomcover.4.3.1.3 Remove clear plastic cap.4.3.1.4 Use a

Seite 4

12SWITCH PACK 2, SP2.0FIGURE 3“A”“A”5.29BIO-TEKTHRU 02.009.75DETAIL “B”(03.000 & 04.000 SERIES 47)SEE DETAIL “B” SECTION “A-A”DETAIL “B”(BIO-TEK -

Seite 5

13Retrofit - The switch package as received fromthe factory is pre-set, only minimal adjustmentis required to adapt to the actuator.6.1 Field Mounting

Seite 6

14SWITCH PACK 2.5, SP2.5FIGURE 3AASSEMBLE BELLEVILLE WASHERS INSERIES AS SHOWN(3.70) DIA(3.32)SEE DETAIL “B”SECTION “A-A”DETAIL “B”“A”“A”NOTE:1. RECOM

Seite 7

157.2.1 Remove top switch package cover.7.2.2 Place valve in full open position.7.2.3 Connect test device to terminal strip for openswitch. The switch

Seite 8 - (DIN 8-50)

16SWITCH PACK 3.0, SP3.0FIGURE 3B(ADAPTER)ADVANTAGEACTUATORBIO-TEK - 1.00”(INDICATINGSPINDLE)ASSEMBLE WITH LOCTITESEALANT #242 (BLUE)ADVANTAGEACTUATOR

Seite 9 - 3” - 4” (SERIES 47)

178.5 AdjustmentThe only adjustment that can be made on the posi-tioner is a zero adjustment. The zero adjusting screwis located under the positioner

Seite 10 - (DIN 80-100)

18POSITIONERFIGURE 43⁄4” - 4”(DIN 20-100)

Seite 11

19FIGURE 5VALVE DIAPHRAGM IDENTIFICATIONELASTOMER - 1 PIECE, MADE OF RUBBER, WITHMOLDED IN STUD. (SEE TABS)

Seite 12 - FIGURE 3

2CAUTION - WELD END VALVESWeld end valves for schedule 10 and heavier pipe requireactuator removal prior to welding in line. Schedule 5 andlighter pip

Seite 13

12013.5620

Seite 14 - FIGURE 3A

DWG. ITEM 13 7.9 14 10 12 1303 #110 #110 #110, #112 N/A #117 #116 #15205 #112 #112 #112, #114 N/A #117 #116 #15208 #112 #112 #112, #114 N/A #117 #116

Seite 15

22NOTES

Seite 17

Pure-Flo Solutions GroupFor more information, please contact:Engineered Valves Headquarters33 Centerville Road, P.O. Box 6164Lancaster, PA 17603-2064

Seite 18 - (DIN 20-100)

33.3 Diaphragm-Flange LeakageIf valve diaphragm flange area leaks, depressurizesystem and open valve slightly, using the wrenchopening device (3” &

Seite 19 - FIGURE 5

4the cover bolt holes with no stretchingof the diaphragm. The compressorextends 0.72” from the bonnet face inthis relaxed position, reference p. 10for

Seite 20

5and 2” (DIN 40 & 50) sizes require four(4) threaded rod guides in the lowercover prior to assembly. Position theactuator sub-assembly, includings

Seite 21

6diaphragm face with thumbs whileholding the edge of the diaphragmwith fingers.3.8.1.4 Screw new diaphragm into compressoruntil hand tight. DO NOT OVE

Seite 22

7use Blue Loctite #242 on the spindlenut. The diaphragm is to be assembledtop hat up. See Table 1 for fastenertorques.3.8.4 Spindle O-Ring Replacement

Seite 23

8ADVANTAGE®ACTUATORFIGURE 11/4” - 2”(DIN 8-50)3⁄4”-2”“D”“D”“C”“TOP VIEW”1⁄4”-1⁄2”“C”“E”DOUBLE ACTING&SPRING TO OPEN AIR CLOSESPRING TO CLOSE AIR T

Seite 24 - Pure-Flo Solutions Group

9ADVANTAGE®ACTUATOR3” - 4” (SERIES 47)(DIN 80-100)“A/B”DOUBLE & DIRECTACTINGREVERSE ACTINGQUANTITYREQUIRED,1 FOR DIR. ACT.2 FOR DBL ACT.1⁄4” NPIFU

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